KEYETECH 2500pcs/min AI Cap Vision Inspection Machine online exclusion and automatic box sorting

Product Overview

The High-speed Cap Inspection System is an inline visual quality control unit independently engineered by KEYETECH, dedicated to automatic flaw checking for all kinds of plastic caps and closures.

It conducts comprehensive visual scanning across cap surfaces while production runs, automatically eliminating non-conforming caps before they move on to capping and filling workflows. This effectively prevents wasted packaging materials, cuts down manual sorting workload and keeps your output yield consistent.

Our all-round after-sales package covers remote fault debugging, on-site commissioning & operator training, plus dedicated online technical courses, to guarantee smooth and continuous operation of your production line.

Detectable Defects

--- Inspection Zones: cap top, concave inner area, side wall

·       Surface scratches, stains, dark spots and discoloration

·       Burrs, flash, gaps, incomplete filling (short-shot)

·       Damaged threads, misaligned assembly, abnormal cavity marking

·       Missing inner liner, deformed or displaced sealing gasket

·       Deformation, indentation and other structural abnormalities

The diagram shows some detectable defects

Application Industries

Suitable for drinking water, carbonated beverages, edible oil, condiments, dairy products, pharmaceutical packaging, daily chemical plastic packaging and other plastic packaging sectors.

Key Benefits

1. Synchronizes perfectly with high-speed injection molding lines, supporting up to 2500 pcs/min without holding back production rhythm

2. Delivers 0.1mm ultra-precise inspection, capturing subtle micro-defects that are hard for human eyes to spot

3. Intuitive HMI parameter setting, supports rapid format switching to adapt to multiple cap SKUs

4. Automatic defective part rejection & quantity counting, with real-time quality data statistics for traceability

5. Powered by KEYETECH self-developed proprietary vision algorithms, delivering stable long-run performance

6. Three-tiered factory-direct after-sales support, minimizing unexpected production downtime

After-sales Service

KEYETECH offers one-stop direct technical service from our factory: rapid remote troubleshooting, on-site commissioning and hands-on operational training, online tutorial courses as well as standard warranty maintenance.

Frequently Asked Questions (FAQ)

Q: Can this inspection machine be customized for our exclusive cap products?

A: Tailored vision schemes and mechanical layouts are available. Kindly send over your cap samples and production line specifications for our evaluation.

Q: How much time is required to switch between different cap models?

A: The machine features a user-friendly quick-change framework. Experienced operators can finish format replacement efficiently.

Q: Will the inspection machine cause scratches or damage to the caps during detection?

A: The machine adopts gentle conveying design for plastic closures. It will not scratch or deform qualified caps under normal working conditions.

Q: Can we export the inspection data and defect records for our quality management system?

A: Yes. It supports data export in common formats, so you can integrate the records into your internal quality management system.

Keye Tech | AI Vision Inspection Machine

Samples are welcoming to free test.